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Intercept ULTRA conversion
Intercept® ULTRA Conversion

 

ULTRA Conversion for Gen 2 and Intercept® i-3

Select Your ULTRA Conversion:

Intercept® GEN 2 Tinplate
ULTRA Conversion Overview
Back to top
 
Intercept® GEN 2 Tinplate Roll Former Intercept® GEN 2 Tinplate Feeder Press


Available Downloads:
       
Roll Former   Feeder Press  
Includes:
  • Rolls: Special roll tooling is used to form the ULTRA material
  • Hardened Encoder Bracket: Prevents
    grooving by the ULTRA material passing through
  • Drive System Rebuild: All sprockets and chains are replaced. Stands, bearings and rails are inspected to ensure proper operation
  • Corner Crimper Added at End of Roll Former:
    This applies a slight dimple to each corner web resulting in a positive inward fold of the corner
  • Old Roll Former: Shipped
  Includes:
  • Pneumatics: Retain existing cylinders and add dual-zone pre-charge control allowing pre-charge pressure in the corner and leading tab punch cylinders to be controlled independently
  • Die Tooling: Custom engineered corner, tab, and muntin tooling replaces the standard parts to ensure long life of the hole tooling
  • Gas Hole Tooling: Carbide punch and matrix bushings ensure long life of the hole tooling
  • Roller Gibs: These assemblies have precision gapped rollers between which the punched strip passes. These rollers flatten the strip after the corner and leading tabs to decrease strip jams
  • Hardened Feed Rolls: Hardened tool steel strip feeder rolls are installed which avoid roll grooving by ULTRA material
  • Old Feeder Press: Shipped back to GED as core replacement
 
   
Additional On-Site Retrofit Applications:

Cutoff Press - On-Site Retrofit
  • Die Tooling: Hardened tooling replaces the standard parts to facilitate proper cutting and forming of the ULTRA material
Extruder - On-Site Retrofit
  • Hardened Spacer Hold-Downs: Hardened tool steel hold-downs are fitted to the Extruder heads to avoid grooving by ULTRA material
  • Roller Infeed Guides: Replace the side guides to prevent premature wear of the Spacer guides



i-3 Intercept®  ULTRA Conversion Overview Back to top
 
i-3 Intercept


Available Downloads:
Roll Former   Feeder Press  
Includes:
  • Rolls: Special roll tooling is used to form the ULTRA material
  • Hardened Encoder Bracket: Prevents
    grooving by the ULTRA material passing through
  • Drive System Rebuild: All sprockets and chains are replaced. Stands, bearings and rails are inspected to ensure proper operation
  • Corner Crimper Added at End of Roll Former:
    This applies a slight dimple to each corner web resulting in a positive inward fold of the corner

  Includes:
  • Pneumatics: Retain existing cylinders and add dual-zone pre-charge control allowing pre-charge pressure in the corner and leading tab punch cylinders to be controlled independently
  • Die Tooling: Custom engineered corner, tab, and muntin tooling replaces the standard parts to ensure long life of the hole tooling
  • Gas Hole Tooling: Carbide punch and matrix bushings ensure long life of the hole tooling
  • Roller Gibs: These assemblies have precision gapped rollers between which the punched strip passes. These rollers flatten the strip after the corner and leading tabs to decrease strip jams
  • Hardened Feed Rolls: Hardened tool steel strip feeder rolls are installed which avoid roll grooving by ULTRA material
 
   
Additional On-Site Retrofit Applications:

Cutoff Press - On-Site Retrofit
  • Die Tooling: Hardened tooling replaces the standard parts to facilitate proper cutting and forming of the ULTRA material
Extruder - On-Site Retrofit
  • Hardened Spacer Hold-Downs: Hardened tool steel hold-downs are fitted to the Extruder heads to avoid grooving by ULTRA material
  • Roller Infeed Guides: Replace the side guides to prevent premature wear of the Spacer guides




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