Get to know Roboseal™ & TurboCool™

Table of Contents

What is RoboSeal™ & TurboCool™?

The ultimate IGU automated completion system​, from IGU cooling to robotic gas fill, close, and seal.

Complete the insulating glass unit production process faster and easier.

Leverage robotic technology for efficient, high quality fourth corner finish.

Efficiently finish the assembly process of both double and triple pane Intercept® insulating glass units.

Learn how RoboSeal™ & TurboCool™ leverage robotic technology for an efficient, higher quality fourth corner gas fill, close and seal for IG units.

Just in time

Eliminates work in process at the gas fill station, saving you time and money, plus reduces labor by at least two people!

Quality advantage

Robotic automation provides product consistency & eliminates workmanship errors so you get the same high-quality fill, close and seal every time.​

Superior throughput

Automatically adapts to IGU variance without stopping the line – batching by size and type (triples or doubles) is not required – any size or type at any time.​

Machine Checkpoints

Tour the machine

Get to know RoboSeal™. Select a key machine feature to read more.

three robots on RoboSeal gas fill, close, seal machine
Gas Fill
RoboSeal is designed to use any gas filling system, you just need to feed it 12 ports. Whatever gas fill system you are comfortable with can be setup on RoboSeal.
Vision System at Infeed
RoboSeal vision system
RoboSeal runs independent of a schedule. First, a camera detects the specifications of the IG and stores the information until it is needed in future stages.
Automatic Adjustment
RoboSeal automatic adjustment
The camera on the first robot determines the coordinate location of the gas fill hole and adjusts accordingly to insert the gas lance without touching the IG at any point.
Process 12 at a Time
RoboSeal simultaneous gas fill nozzles
The gas filling mechanism is designed to simultaneously fill up to 12 IG at a time. So now, even using standard gas filling equipment, RoboSeal can keep up with the pace of Intercept production.
Fill Triples or Doubles
triple or double pane glass gas fill
Using IG specs captured at infeed, RoboSeal automatically adjusts to triples or doubles, filling 4 gas holes at a time on each cart. For example, 2 triples or 4 doubles.
Robotic Closure
RoboSeal robotic close tooling
With robotic precision the gas fill hole is closed off with GED's fastener, the Scrivet, for perfect closure every time.
Sealing
RoboSeal robotic sealing station
The final robot utilizes best practices to pre-condition the sealant on the spacer before choosing from a variety of nozzle tips to apply the 4th corner patch.
Go/No-Go Indicator at Offload
RoboSeal go-no go indicator at offload
Automatic unloading includes a green/red visual indicator of whether the IG was processed normally or if there was an error in the process, providing the operator full confidence in their work.

Benefits of the complete Intercept® family

Combine RoboSeal & TurboCool with the tried-and-true Intercept® spacer fabrication system and entire GED line of IG production equipment.

Output per labor hour

The Intercept® spacer system uses less labor to produce more output compared to competitive systems.

Open-source consumable model

Take control of your supply chain using Intercept® spacer systems.

Sourced in the U.S.A.

Avoid supply and shipment delays by using domestically supplied equipment and consumables.

RoboSeal™ & TurboCool™ Resources

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One company, two brands!

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