Intercept 2.5 spacer fabrication system rendering
Flanged coil covers
spacer material coil coversThe flanged coil covers come
standard on every Intercept 2.5
dual uncoiler. The flanged design
prevents tight-loop conditions that
can be caused by worn and nicked covers.
Linear bearing loop control
Intercept 2.5 linear bearing loop controlLaser measuring and a target
on a linear bearing give precise
feedback with no missed reads,
even at full speed. Note the laser
dot on the block and the laser readout as the
loop moves.
Material sensing and display
Intercept 2.5 sensor bankIntercept 2.5 spacer material beacon



This sensor bank
identifies the material
in the machine and
passes that information
to the color-coded light
above and other portions
of the machine, such
as the quick-change dies.
Quick change dies
Intercept 2.5 quick change diesThe redesigned dies allow
for a one-time setup of the
dies, and then the machine
automatically switches
between die sets based on the material
composition.
PLC Control
Intercept 2.5 PLC controlFull PLC readout and
controls at each station
simplify setup and
adjustments. Operators
and leads can check machine settings
at any time and adjust when needed.
Pneumatic brakes
pneumatic brakes lockedThe pneumatic brakes
are controlled with the
click of a button at the
PLC readout stations.
No more manual braking, which greatly
simplifies setup and adjustments.
Hi-speed electronic crimper
high speed spacer crimperThe redesigned crimper
shortens the reaction time
so you can run full speed
without missing the corner.
Integrated E-stop circuit
machine e-stopNow with the integrated
E-stops, all of them light
up when one is activated,
but the activated E-stop
flashes to identify the location that needs
reset.
Location of main enclosure (not pictured)
machine control enclosureThe relocated main enclosure
is such a simple change with
a big impact. Now the main
controls are right where all
the action is to eliminate all that wasted
walking.