TruWeld™

Speed. Precision. Flexibility

About TruWeld™

TruWeld™ builds on the strength of GED’s current welder family by adding several features that makes it the fastest, most precise and the most flexible welder for frame and sash on the market.

Features

  • Robust base and beams provides more stability, less deflection and eliminates flex, ensuring more consistent and higher quality welds at all levels of the fixtures.
  • Servo driven ball screw actuated weld heads provide quick, smooth and precision positioning, which ensures higher levels of production while providing a consistent and high-quality product.
  • Precision roller pinion on the secondary beam keeps head positions synchronized with zero backlash, providing a more consistent finished product.
  • Independent encoder on secondary beams guarantees precise positioning, which provides for a high-quality finished product.
  • Billet aluminum mounting plates add to the rigidness of the welder, leading to continued consistency of product.
  • Servo-driven setting and heating plate are programed to optimize welds and provide speed and accuracy, leading to quicker cycle times, which translates to higher levels of production.
  • Thermally isolated heater plates ensure precision heater plate temperature stability which provides a high-quality and consistent weld.
  • Blown fuse indicators for heater rods provide easy identification of a heater cartridge that needs replacing ensuring quick and easy maintenance, continual high-quality welds, and maximum uptime.
  • Multiple level fixtures on the TruWeld™ welder mean less changing of fixtures for numerous product configurations—there is no wasted time in changing fixtures resulting in higher throughput.
  • Rigid aluminum offload conveyors are designed for heavy loads, which provides durability and more uptime.
  • Independent variable frequency drives on offload conveyors ensure product is offloaded consistently. This is important especially when coupled with an automated conveying system leading to a robotic cleaner.
  • Adjustable feet for machine leveling provides level welding for a quality product and for ensuring alignment when coupled to an automated conveying system.
  • Large 21.5” touchscreen HMI means less scrolling, making it easier for operators to quickly identify information to maintain a high level of production.
  • Remote I/O reduces wiring which provides ease of maintenance.
  • Light curtains provide high levels of safety and ease of access when required.

Tour the TruWeld Machine Checkpoints

Product Family

Welding

ID

Servo Speed Welder for Frame & Sash