SureLock®

About SureLock®

SureLock® is the latest addition to the Intercept™ spacers family of features. This new positive lock secures the ends of Intercept™ spacers, preventing spacers from becoming undone after assembly, increasing speed, quality, and improving the handling of finished Intercept™ spacers.

Key Advantages Include:

  1. Positive Secure Lock: This feature allows for easier and quicker handling when folding spacers, enhancing operational speed and efficiency.
  2. Extreme Rigidity: It enables manufacturers producing large IGUs to improve placement accuracy and handling.
  3. Automation-Ready: SureLock® enables the automatic placement of Intercept™ spacers – more to come on this in the future!

Key Features of SureLock® include:

  • A one-way locking tab assembly for faster and easier spacer insertion.
  • Stiffer tab design for more rigid spacers, ideal for large IGUs.
  • A natural “funnel” lead-in for gas filling, preventing lance catching or snagging.
  • A nearly flat screw head when assembled, eliminating gaps or air bubbles in the sealant.
  • Customizable software settings for minimum spacer size processing.

Intercept SureLock® is set to enhance GED’s Intercept™ “Warm-Edge” spacer systems, furthering the true and tested Intercept™ reputation for quality, capacity, and cost-effectiveness in the insulating glass manufacturing industry.

Technical Specifications

  • Spacer Frame Width
    • The default software settings for a SureLock® Intercept™ machine enable SureLock® between 7/8” wide down to 9/32” (0.281”) wide.  The enabled size minimum is configurable in the software.  The table below illustrates the performance of SureLock® at various Spacer Frame widths which informs the default settings and recommendation to disable SureLock® for widths less than 9/32”.  

Intercept™ with SureLock®

Max WidthMin WidthSureLock® Features“Snap” PerformanceScrivet®/Fastener SizeGas Lance
7/8”13/32”CompleteGood#10-32Up to 4mm
<13/32”11/32”Partially flattenedGood#10-32*Up to 3mm
<11/32”9/32”Partially flattenedGood#8-32*Up to 3mm
<9/32”7/32”Completely flattenedNegated#8-32Up to 3mm
*11/32″ widths can use either #10-32 or #8-32 Scrivet.