Intercept® 2.5 Spacer Fabrication System

One machine: three warm-edge material options. Built to improve speed, it can produce IG spacers at a rate of up to 85 feet per minute.

About Intercept® 2.5 Spacer Fabrication System

With the Intercept® 2.5, industry professionals are assured of an easy transition, operation, and maintenance, along with improved productivity.  Built to improve speed, it can produce spacers at up to 85 feet per minute, achieving up to 8 spacers per minute (without muntins).  Industry professionals will recognize the familiar footprint and marvel at the very latest state-of-the-art technologies that easily enable production across the Intercept family—including Intercept® Extreme™, Intercept® UltraThinPlate in Stainless and BlackLine — so fabricators can match IG thermal performance and aesthetics to application requirements

Providing superior thermal performance, durability, and strength, Intercept 2.5 enables faster, less expensive production of insulating glass units than other systems.  Not only does the 2.5 allow for “Just-in-Time” production in the order required without operator errors, but it also eliminates internal muntin grid misalignment with precise notching and snap-in muntin clips.  The system is designed with a maintenance-first architecture to reduce MTBF and MTTR, while making operations and maintenance trouble-free.  Patented technology ensures the integrity of the 4th corner matches that of the first 3 corners, for a consistent product.

Now supports Intercept® Extreme

Intercept® Extreme on Intercept 2.5

Intercept® Extreme is a thermally broken U-shaped spacer with stainless-steel side walls and a polymer bridge thermal break—designed to decouple thermal energy transfer while running on the Intercept machine platform.

One machine: three warm-edge material options

The Intercept® 2.5 machine is positioned to manufacture Intercept® warm-edge spacers from three materials, supporting a Good/Better/Best offering strategy. This enables fabricators to maximize production efficiency and IG design flexibility while achieving the best thermal performance in North America. 

Features

  • Fabricates the most advanced thermal-break spacer design in North America, Intercept® Extreme™.
  • Can efficiently change between Intercept spacer materials (Extreme™/ ULTRA / ThinPlate ) to support Good/Better/Best product design strategies.
  • Integrated with SureLock® technology, an automation-ready positive secure lock that improves spacer frame rigidity.
  • Allows for “Just-in-Time” production of the required order without operator errors.
  • Eliminates internal muntin grid misalignment with precise automatic notching and snap-in muntin clips
  • Intercep® spacer design provides superior structural integrity
  • Integrated software with batch information downloading
  • Updated control system compatible with Windows 11 and WinIG® 4/5 with improved/remote diagnostics
  • High-speed Corner Crimper
  • Position width clamping with anti-drift monitoring
  • Quick-release tooling reduces maintenance time
  • Automatic gas hole punching of warm edge spacers for single or dual-hole filling
  • Integrated with Intercept Corner+®
  • Automatic remake capability allows the operator to remake frames with the push of a button
  • Multiple Conveyor lengths

Tour the Machine Checkpoints

ID

Warm-Edge Spacer Fabrication System

Upgrade Options

  • 5 Gallon Heated Pump System
  • Inkjet printing and laser marking for spacer identification
  • Additional uncoilers